Stick Packs, Tablets, Small Packets, Cards | AFA Systems Ltd.

Stick Packs, Tablets, Small Packets, Cards

Cartoning solutions for

  • Stick Packs
  • Tablets
  • Small Packets
  • Cards

Stick Packs, Tablets, Small Packets + Cards

AFA Systems’ innovative stick-pack infeed system is used on the MK and HD series cartoners. The infeed system consists of a servo-driven continuous motion lugged conveyor. The lugged conveyor system interfaces with any stick-pack system (for example, an 8-up system). The lugged conveyor delivers the stick packs or another type of pouch to the collating system. The collating system utilizes a gantry or Delta 3 robot to pick and group product into the loading funnels. Finally, a servo-driven loader end loads the product into the open cartons.

Features

Sure-Load Carton Closing System

The innovative sure-load carton closing system replaces standard rotary kickers with a plate tracking system. This plate system tracks cartons moving down the carton carrier chain track to ensure no product falls out during high-speed intermittent operation. The sure-load has a small gap between the plates to seal the trailing minor flap. This system helps reduce overall product waste and limits rejects from the downstream check weigher.

Gantry or Delta 3 Robot Collating

For high-speed applications, the Delta 3 robot collator can reach speeds of up to 600 products per minute. The SUBO tool on the end effector groups products into the loading funnels. The system’s unique designs allow the cartoner to run any pack pattern, giving end users ultimate flexibility. The Delta 3 or Gantry robot stacks the product neatly and consistently, ensuring a very presentable pack pattern for the customer.

Single or Two-Stick Pack Integration on One Cartoner

The HD or MK series cartoners can integrate two stick-pack machines on one cartoner. This world-class design saves floor space, reduces maintenance, and improves changeover.

AFA Systems’ HD and MK series cartoners’ design flexibility and world-class engineering make this option possible.

Simple Upstream System Interface

The continuous motion lugged conveyor is an excellent solution for interfacing with upstream stick-pack systems. The system features a reject system to eliminate downtime when packs are missing. The system features an array of sensors that matches the number of lanes the stick-pack machine has.

If one or more products are missing in a row, then the system will reject the entire row and continue operation. This feature ensures that your machinery is continuously running and mitigates overall downtime.

Allen Bradley Controls Package

All of AFA Systems’ end-of-line packaging machinery features an Allen Bradley control system package. This system includes all AB safety switches, servo motors, drives, PLC, and HMI. This controls package gives end users a very intuitive platform to troubleshoot issues on the machine, complete changeovers, provide accurate fault diagnostic information, set up and home new sizes, and set up glue configurations on the system.

Request a Quote

Request a Quote