Tray, Cartridges, Tubes, Rigid Products | AFA Systems Ltd.

Tray, Cartridges, Tubes, Rigid Products

Cartoning solutions for

  • Tray
  • Cartridges
  • Tubes
  • Rigid Products

Pouch, Satchet, Bag, Bar + Wrapped Products

We offer high-end, efficient cartoners to handle your tray (plastic or paperboard), rolls, and rigid product applications. Our HD and MK series cartoners utilize our servo-pack collating conveyor to handle incoming product efficiently. After collating the correct product amount, our cartoner will utilize a servo-driven pusher to end or top load the product into the carton. We offer mechanical devices to help aid the loading process, such as reverse loaders, mechanical grippers, and more. These devices ensure that we are maximizing your line efficiencies.

Features

Semi-Automatic or Manual Load Options

AFA Systems offers semi-automatic or manual load options for cartoning your trays, rolls, and rigid product applications. Manual load cartoning is when an operator manually loads the product into the carton while the cartoner automatically opens and closes the carton. Semi-automatic cartoning is when an operator loads product into a flighted conveyor while the cartoner opens, loads, and closes the carton.

Continuous or Intermittent Operation

AFA can offer intermittent or continuous motion HD or MK series cartoners when handling high-speed incoming trays. Our high-speed sweep systems can operate as high as 200 products per minute. Furthermore, our infeed systems can be designed to handle multiple lane inputs into the cartoner. With a servo pusher design, we can stage trays in the accumulator for up to four lanes and independently shoot them into designated continuous-motion buckets.

Integration with Upstream Winders

When handling roll applications such as garbage bags, plastic bags, film, etc., our HD cartoners can directly interface with the upstream winding system. AFA’s robotics solutions kick in to provide a smooth interface to minimize conveyor use and ensure a very compact solution. Furthermore, our cartoner reverse loaders ensure rolls are completely contained when end-loading into chipboard cartons.

Glue, Tuck, or Sleeve Closure

Our HD and MK cartoners can handle all three closure types (sleeve, tuck, and glue) on the same cartoner. This flexibility is important for packagers who want to offer their customers multiple options. The changeover processes consist of change parts that are easy to remove and set up. One operator can complete this procedure by changing from glue closure to tuck or vice versa. We utilize Nordson ProBlue adhesive system for glue-style cartons.

Carton Blank Options

AFA’s carton forming, integrated with our innovative infeed systems, is perfect for companies looking to utilize carton blanks. Using carton blanks helps reduce storage and transportation costs while allowing for greater cartoner magazine capacity. Since the carton blanks do not have manufactured glue joints, the overall thickness of the carton is reduced. We offer solutions to either automatically top load or end load carton blanks.

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