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The HD-RSP – Heavy Duty Integrated Robotic Cartoner is a compact cartoner that utilizes AFA or Fanuc Delta 3 robots to pick, orient, and collate product from upstream equipment. A vision system is used to find the correct pick position of the product for the Fanuc or AFA Delta 3 robot. Typical product applications are sachets, pouches, bags, bars, and stick packs. This system is ideal for projects that require multiple packages in a carton. The HD-RSP also features the Sure-Load Carton Closing System, which is a unique flap closing and sealing system. With the Sure-Load, the carton is completely enclosed during machine indexing, which guarantees the product array will remain in the carton.

With the addition of a reverse loading mechanism, overhead confiner, and sliding style loading funnel, your product will be accurately loaded with zero catch points. Also, this cartoner can achieve speeds greater than 400 ppm. Furthermore, with the use of Allen Bradley Controls, High-Quality Workmanship, and Delta 3 Robot Technology, the HD-RSP provides high-end cartoning technology. These features combine to significantly improve your production line efficiency and increase the quality of your packaging.

Key Features

Linear Servopack Infeed System

Handle speeds at over 500 ppm with smooth operation.

Loading Funnels with Overhead Confiners

Loading Funnels with servo driven pushers end load product into the carton.

Pick, Group and Load End Effector

Innovative end effector to pick, group, and load to ensure product is on the correct pitch.

Intuitive Allen Bradley PanelView HMI

Easily troubleshoot machine problems, track machine performance, and set-up new sizes.

Speed Up Belt Conveyor with Air Blow Reject

Infeed conveyor allows for a combination air blow off reject and speed up belt for accurate timing into the flights.

Optional Features

Sure-Load™ Carton Closing

Ensures product will not fall out of the carton during high-speed indexing.

Stacked Chain Arrangement

Allows for small depth cartons improving overall flexibility.

Overhead Squaring Chain

Ensures cartons with long widths are accurately squared, improving overall packaging quality.

Prebreak Carton Opening

Handles square cartons with ease as the carton will be prebroken slightly before placement into the main chain conveyor.

All Axis Servo Changeover

Push button servo driven changeover technology allows extremely quick changeover.


Bars of Product

Multi-packs can easily be handled at speeds over 520 ppm.

Snack Foods

Customized infeed systems with ability to handle a wide variety of snack food products.

Health Products

This cartoner can be designed for pharmaceutical and nutraceutical applications.

Stick Packs

High-speed intermittent motion without the risk of stick packs falling out.

Flow Wrap Product

Seamlessly integrate your upstream flow-wrappers.

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